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Lean 911

Mark DeLuzio

The Lean 911 Podcast is where you'll have a voice directly from the gemba. Host, Mark DeLuzio, President and CEO of Lean Horizons Consulting and the principal architect of the Danaher Business System, relies on his three decades of lean successes as well as his failures to answer your most challenging questions regarding your lean transformation.

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Episodes

94 episodes

  1. Problem Solving XI: The Scientific Method, Toyota’s Approach to Problem Solving 24:17
  2. Problem Solving X: Toyota Doesn’t Expect Frontline Workers to Solve Every Problem 30:34
  3. Genba Ikigai – The 16 Habits of Lean Leadership with Mark Forkun 1:31:42
  4. Stop Copying Toyota’s Tools – Start Copying How Toyota Thinks 57:29
  5. Lean at 8 Seconds – What NASCAR Pit Crews Can Teach Us About Lean 55:00
  6. From Toyota to Danaher to Your Enterprise: Introducing Lean Horizons Academy 28:34
  7. The Danaher Business System – 12 Things I’d Do Differently 33:37
  8. Be The Magic: 4 Phases to Transform Your Life with Manish Chauhan 1:22:14
  9. 25th Anniversary Episode: Lean Horizons’ Reflections – The Rise of Lean Theater 44:37
  10. How Hansei Builds Better Leaders 54:17
  11. Replay: Standard Work 26:30
  12. The Six Sigma Hysteria 48:27
  13. Your Machines Are Lying to You, and So Are Your Equipment Vendors – The Hidden Waste Most Manufacturing Engineers Ignore 47:48
  14. What a Fighter Pilot Can Teach You About Selling Lean Value – with Randy Fitzhugh 1:10:30
  15. Standards Written in Blood – There May Be No Second Chance 33:53
  16. The CFO vs. Lean: The Fight That Gets Lean Leaders Fired 38:04
  17. The Illusion of Business “Logic” – Brilliant at Home, Illogical at Work 29:15
  18. Book Review – Accidentally Aligned with Jason Neal 44:35
  19. Are You Set Up to Win? – Find Out Here! 46:17
  20. Stop Misusing the 2-Bin Kanban System 15:58
  21. Let’s Make 2026 a Year of “Return to the Basics” 41:44
  22. Where Are The Engineers? 19:58
  23. Do You Really Understand the Toyota Production System House? 35:02
  24. How Do You Price Your Product? 16:56
  25. Stop Measuring Productivity 14:18
  26. Institutionalized Waste from Mura and Muri 26:09
  27. Lessons from the Danaher Business System Office III – Humble Errors: Mistakes We Made when Creating the Danaher Business System 43:59
  28. Lessons from the Danaher Business System Office II – The Role and Structure of a Lean Office 43:17
  29. Lessons from the Danaher Business System Office I – Do You Have a Purpose? 38:09
  30. Problem Solving IX – Are you a Critical Thinker? The Mindset of a Problem Solver 39:22
  31. How Compensation Systems Can Kill a Lean Transformation 31:53
  32. Why the Danaher Business System Was Successful – The Answer May Surprise You! 47:17
  33. The Problem with OEE and Absorption Accounting 29:38
  34. Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything) 1:27:18
  35. Problem Solving VIII – Defining the Span of Control to Enable Problem Solving 1:02:43
  36. Why Don’t Your Leaders Listen to You? 13:57
  37. Mark’s Favorite Lean Financial Metric – Free Cash Flow as % of Net Income 22:14
  38. Death by Point Kaizen – Why You Need Kaikaku 28:49
  39. The Games We Play With On-Time Delivery Metrics 13:44
  40. Target Costing – Make Money on Job #1 11:51
  41. Why Aren’t There More Value Stream Organizations? 14:44
  42. Jerry Wright – Book Review: “The Insanity Trap – What Your MRP Consultant Won’t Tell You” 52:32
  43. Griselda Abousleman – The Power of Optimism 58:10
  44. How Do You Define a Defect? 13:57
  45. The Productivity Hysteria 12:43
  46. Death by Lean Audits 17:01
  47. Generational Yokoten 25:28
  48. Respect for People with Nathan Corliss 42:19
  49. The Way of Lean Investing with Cliff Ransom 1:20:10
  50. The Poison of Metrics – With Jon Boucher 1:07:14